SANJAY KUMAR

✆: 0091-7318826294 (India)

✉: sanjaykrmechengg@gmail.com

 

Seeking assignments in Operations & Maintenance/ Troubleshooting / Vibration Data Analysis with a reputed organisation in Oil & Gas / LNG / Power Sector

 

SUMMARY

 

A “Performance Driven Professional” with experience of over 5 years 10 month in Operations & Maintenance, Troubleshooting, Vibration Data Analysis and machinery design.

 

Proficiency in managing operations & maintenance of Rotating & Stationary Equipment used in Oil & Gas and Engineering industries. Holds the merit of reducing downtime and enhancing operational effectiveness of equipment. Exposure in executing maintenance of Machine Monitoring Systems and Advanced Diagnostics of machine faults based on data collected by Bently System1 Machine Monitoring Systems.

 

EXPERIENCE

 

Working for RS VIBROTECH, Vadodara Gujarat, India as Vibration Analyst for Gujarat Refinery IOCL from Aug 2017 to till date.

JOB PROFILE:

 

Vibration Analysis and Trouble Shooting of all rotating equipments like, Pumps, Motors, Gearboxes, Conveyors, Fans, Blowers etc
Providing technical advice to operations & maintenance regarding machinery health based on its dynamical behaviour using predictive inspection.
Preparing Vibration Analysis report for unhealthy equipments and send to concern department recommendation.
Loading and dumping the data from Computer to Instrument & also Instrument to Computer, Analysis the equipment failure using Software RONDS-MRS300.
Handling team of 15 no of technician, distributing jobs and planning according to PM/CM activities.
Preparing route in database as per equipments specifications and maintaining data backup.

CONDITIONING MONITORING EQUIPMENTS USING EXPERIENCE:-

 

RONDS-RH802 Analyser
RONDS-MRS300 Software for uploading and downloading and analysis.
FLIR thermal image camera- IR 928.

EXPERIENCE

 

Working for ACEC / HEMAN ME, Doha, QATAR as Sr.Condition Monitoring Technician for Qatar Gas Operating Company Ltd. from March 2014 to May 2017.

JOB PROFILE:

 

Collecting Vibration, Ultrasonic Sound, Temperature Data and Lube Oil Samples of all rotating machineries available in throughout plant.
Vibration Analysis and Trouble Shooting of all rotating equipments like, Pumps, Motors, Gearboxes, Conveyors, Fans, Blowers etc.
Vibration Analysis and Trouble Shooting of all rotating equipments like, Turbo Compressors such as BOG Compressor, Nitrogen Compressor, for different products.
Carry out routine healthiness check in Bently 3500 racks and System1 servers for all Turbo Compressors.
Performing Boroscope Inspection of all rotary and reciprocating machines
Every 3month Boroscope Inspection for Stacker & Reclaimer Bearing Inspection
Boroscope Inspection for turbo machinery such BOG Compressor, Nitrogen Compressor etc.
Boroscope Inspection carried out using OLYMPUS Video scope.
Providing technical advice to operations & maintenance regarding machinery health based on its dynamical behaviour using predictive inspection and host software (online / offline)
Carry out routine healthiness check in Bently 3500 racks and System1 servers.
Online Vibration survey of equipments using System1 and Trendmaster.
Recommending corrective action for the problematic equipment and raising work request to the concern department trough SAP System.
Conducting Thermography Inspection using E 60 & IR 928 Infrared Thermography Cameras
Carrying out Acceptance Baseline Vibration Test of newly commissioned machine coordinate with major project and Engineering Departments as per the company / ISO Standards
Ensuring proper coordination with Maintenance Department & collecting feedback on equipment history for better diagnosis.
Supporting the project department with Vibration assistance during Solo Run, MRT and Start-up of the machines.
Vibration Analysis & Noise Measurement, Scheduled Condition Monitoring, Slow RPM Condition Monitoring, Root Cause Analysis.

CONDITIONING MONITORING EQUIPMENTS USING EXPERIENCE:-

 

CSI 2130/2140 Analyser
Boroscope OLYMPUS Video scope.
FLIR thermal image camera- IR 928
ADRE 408 for online data collection
Boroscope Inspection carried out using OLYMPUS Video scope
BENTLY NEVADA 3500 online system
Experience in SYSTEM 1 Online Monitoring Vibration & downloading from, BENTLY NEVADA 3500 online system
AMS Suite Software using for data uploading/downloading and for Analysis

 

EXPERIENCE

Assigned as an Engineer for POWERMECH PROJECTS LTD in Condition Monitoring Dept. from July 2011 to Feb-2014 for Mechanical Maintenance of 655MW (138MW x 3 GT & 242MW x 1 ST) Dual Fuel Combined Cycle Power Plant by SIEMENS, at CLP India Pvt Ltd, Bharuch, Gujarat(INDIA) and Adani Power Ltd 4600 MW ,Mundra, Kutch, Gujarat(INDIA).

JOB PROFILE:

 

Vibration monitoring of all the rotating and reciprocating equipment’s using Analyzer, ENTEK IRD DATAPAC 1500, SKF MICROLOG AX, SKF MICROLOG-GX.
IR Thermography of Static and rotating equipment using FLIR camera.
Ultrasound for leak check and bearing monitoring.
Having an experience of Static and Dynamic Balancing of Fans & Blowers.
Trouble Shooting of All Rotating Equipment’s Like Compressors, Pumps, Blowers, Cooling tower Fans, Fin Fans, and Conveyors etc.
Loading and dumping the data from Computer to Instrument & also Instrument to Computer, Analysis the equipment failure by using EVAM (Evaluated Vibration Analysis Method).
I was responsible for the daily, weekly & monthly monitoring of all the Critical & Non-Critical Equipment’s related to plant.

CONDITIONING MONITORING EQUIPMENTS USING EXPERIENCE:-

 

SKF Microlog –AX, GX Analyser, IRD Datapac-1500, Enpac-1200, SPM Lenovo infinity.
Ultra probe 15000 touch thermo
FLIR thermal image camera-P640, E60
Pulse Cho Ultrasonic Thickness Measurement Instrument
STRONGWISH software using for trend analysis of critical equipments.
TXP Images Siemens software using for trend analysis of critical equipments.

MAINTENANCE SUPPORT (DYNAMIC BALANCING & ALIGNMENT):-

In-Situ Dynamic Balancing of fan using, CSI 2130, IRD DATAPAC -1500, RONDS-RHS802 and SKF MICROLOG-AX.
Balancing of high & medium speed industrial fans and processing fans (i.e. ID Fan, FD Fan, etc.)
Having an experience of balancing of 1 plane & 2 plane rotor.

TECHNICAL QUALIFICATION:

 

B-TECH (MECHANICAL) from GH Raisoni College of Engg. 2007 – 2010  with an aggregate of  66.8%
DIPLOMA IN MECHANICAL from Jalpaiguri Polytechnic Institute 2004-2007 with an aggregate of  74.8%

CERTIFICATION

 

VIBRATION LEVEL-2 from SKF, Reliability Maintenance Institute, Pune.
VIBRATION LEVEL CAT -2 from VIBRATION INSTITUTE, USA.

TRAINING ATTENDED:

 

Advance Vibration Analysis by (CSI) Emerson
ADRE for Windows and SXP Software conducted by GE Bently for Database Configuration, Data Collection & Various Plots Analysis
System1 Fundamentals and 3500 operation & maintenance (Rack configuration, up-gradation, troubleshooting, replacement, setup change and maintenance) by GE Bently.
Configuration, Route / Database Setup, Alarm & Fault Frequency Setup, Exception Analysis and Preparing Reports using CSI RBMware AMS Suite Software
GE Measurement & Control Training Course Trendmaster Pro.
GE Measurement & Control Training Course 3500 Operation & Maintenance.

COMPTER KNOWLEDGE:

 

Operating System: WIN XP/ 2000, WIN 7, WIN 8,WIN10
Tech Software- SYSTEM 1, Emonitor Odyssey, SKF Aptitude Analyst, RONDS-MRS300, AMS Suite, SAP.
Daily activities were been updated in SAP as per Work order/Notification.

 

PERSONAL DETAILS:

 

Name                : SANJAY KUMAR

Fathers Name            :  Jawaharlal Sribas

Date of birth            :  02-04-1986

Marital status            :  Single

Languages known        :  English, Hindi, Bengali

Permanent Address        :  H.NO-24, W.NO.New-09, Jeentalab, Bhagwanpur,

Post-Kharagpur, Dist-Midnapore (w)

Pin-721301, (West Bengal)

Nationality            : Indian

Passport Number    : L2076862

Expiry Date    : 16/07/2023

Skype ID    : sanjay.kumar1922

Salary    : 6400 Qatar Riyals/PM+Accomodation+Transportation etc.

 

DECLARATION

 

I hereby affirm that all above mentioned detail are correct up to my knowledge.

 

 

Yours sincerely,

 

(Sanjay Kumar)